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Carboxylester-Hydrolasen gehören zu den Enzymen, die durch hohe Lösungsmitteltolereanz, gute Lagerstabilität und ein breites Substratspektrum, am häufigsten in der Biokatalyse eingesetzt werden. Allerdings akzeptieren sie im Gegensatz zu Estern primärer und sekundärer Alkohole nur in Ausnahmefällen Ester tertiärer Alkohole als Substrate. In der Arbeit werden Wege untersucht mittels Gerichteter Evolution und rationalem Protein Design, Esterasevarianten zu generieren die in der Lage sind diese Substrate mit guten Enantioselektivitäten umzusetzen. Unter Verwendung von Methoden der Zufallsmutagenese werden große Enzymbibliotheken aufgebaut und mit einem mikrotiterplatten basierendem Assays-system auf neu generierte Aktivitäten untersucht. Mittels molecular modeling, werden Positionen vorhergesagt, an den gezielt Mutationen eingeführt werden können um eine erhöhte Enantioselektivität zu erreichen.
Discovery of novel Baeyer-Villiger monooxygenases and their application in organic synthesis.
(2009)
The application of BVMOs in kinetic resolution is a versatile alternative for the synthesis of optically pure esters. Within this thesis BVMOs proved to be highly active against a broad range of linear and aryl aliphatic ketones yielding a variety of enantiopure products. Among the beta-hydroxy ketones several CHMOs and BVMOPsfl showed the best results (E > 100), whereas the application of the latter enzyme also allowed access to the abnormal esters (regioisomeric excess > 40%). Interestingly, some enzymes showed a reduced activity and selectivity with a growing chain length of the ketone, suggesting that middle-chain ketones (C8-C10) might be preferred. Moreover, the production of optically pure 1,2-diols was observed (yields 8-50%), resulting from an in vivo hydrolysis of the 2-hydroxy alkyl acetates. Regarding the N-protected beta-amino ketones, results were different. While the majority of CHMOs catalyzed linear substrates showing high enantioselectivities (for CHMOBrevi1 and CHMOBrachy E > 100, c = 40-50%), BVMOPsfl did not convert nitrogen bearing linear ketones, although this might also be justified with the methylcarbamate protecting group. Interestingly, the number of BVMOs catalyzing oxidation of spatially more demanding linear branched beta-amino ketones was greatly reduced, indicating steric hindrance that was also combined with a decrease in selectivity. Similar to the observation for beta-hydroxy ketones, also the 2 amino alkyl acetates hydrolyzed furnishing 2-amino alcohols (yields 9-52%). Moreover, hydrolysis of the “abnormal“ esters allowed an alternative access to valuable native and non-native β-amino acids. In a two step process, using CDMO from R. ruber and CAL-B, it was possible to generate N-protected (+)-beta-leucine. During kinetic resolutions of aryl aliphatic ketones it was observed that the highest enantio¬selectivities could be achieved utilizing HAPMOJD1, HAPMOACB and PAMO, enzymes typically preferring aromatic substrates. Biotransformation with 3-phenyl-2-butanone revealed an E-value > 100 for HAPMOJD1 (S-selective). Nevertheless, also BVMOPsfl converted this sub¬strate (E = 43), and also CHMOAcineto and CPMO oxidized it, although selectivity was rather low (E < 5). Interestingly, BVMOKT2440 was the only examined enzyme showing R selectivity (E = 13). Additionally, increasing the scale and performing biotransformation in a baffled flask could increase enantioselectivity of BVMOPsfl from E = 43 to 82. The discovery of novel enzymes with diverse properties is still a main goal of the biotechnological industry. Within these studies, two BVMOs (BVMOKT2440 and HAPMOJD1) could be successfully amplified from genomic DNA using different PCR-methods. Then, expression in E. coli was optimized, revealing that the reduction of expression temperature, implementation of E. coli JM109 or RosettaTM (DE3), possessing the pRARE plasmid to facilitate translation of rare codons in the latter case, and/or co-expression of chaperones (pGro7: GroEL/ES-familiy) could increase the amount of soluble and active protein. Both enzymes were subjected to biocatalysis and it was found that BVMOKT2440 preferentially oxidized linear ketones, while HAPMOJD1 dominantly converted aryl aliphatic ketones. The latter enzyme could be purified by anion exchange and affinity chromatography allowing examination of kinetic parameters. Thereby, HAPMOJD1 displayed lowest KM-values for acetophenone derivatives bearing their substituent in para-position (KM < 320 µM). Moreover, also aldehydes and heteroaromatic compounds were oxidized and also sulfoxidation was observed. Interestingly it was found, that both BVMO genes are located in the direct neighborhood of a dehydrogenase and a hydrolase. This led to the suggestion that these enzymes may be metabolically connected in the degradation of their natural substrate.
Esterasen und Lipasen finden große Anwendung für die organische Synthese, da sie ein breites Substratspektrum besitzen, in organischen Lösungsmitteln oftmals stabil sind und hohe Enantioselektivitäten auch gegenüber nicht-natürlichen Substraten erreichen können. Die Schweineleberesterase (PLE) ist die bedeutenste Esterase für die Feinchemie. Für die biotechnologische Anwendung ist jedoch der Extrakt aus Schweinelebergeweben, aufgrund des tierischen Ursprungs und der Heterogenität (Vorkommen von verschiedenen Isoenzymen), eher ungeeignet. In dieser Arbeit wird die erfolgreiche rekombinante Expression der PLE in E. coli, die Optimierung der Kultivierung und die Etablierung eines Fermentationsprozesses beschrieben. Weitere Isoenzyme wurden ebenfalls identifiziert, charakterisiert und biokatalytische Umsetzungen von pharmazeutisch relevanten Substraten, wobei neben den PLE-Varianten auch Enzyme aus dem Metagenom verwendet wurden, durchgeführt.
Tertiary alcohols have become interesting targets for organic synthesis themselves or as building blocks for valuable pharmaceutical compounds. However, the synthesis of optically pure tertiary alcohols is still a challenge both chemical and enzymatic means. Enzymes containing the GGG(A)X motif in the active site region have been known to show activity towards these sterically demanding substrates. Several tertiary alcohols have been resolved with high enantioselectivity by using this biocatalytic synthetic route. This thesis aims at providing a better understanding of enantiorecognition of GGG(A)X motif hydrolases in the enzymatic synthesis of enantiomerically enriched tertiary alcohols. Kinetic resolution of a wide range of tertiary alcohols using hydrolases provided insights on factors that can influence enantioselectivity of GGG(A)X motif enzymes. Additionally, a newly proposed chemoenzymatic method to synthesize protected alpha,alpha-dialkyl-alpha-hydroxycarboxylic acids has broadened the application of these enzymes to synthesize optically pure tertiary alcohols. Newly found biocatalysts through functional screening, database mining and rational protein design approaches provided a better enzyme platform for optically pure tertiary alcohol resolution.
In this thesis, two novel assay systems had been developed, which allow a fast and easy screening for amine transaminase activity as well as the characterization of the amino donor and acceptor specificity of a given amine transaminase. The assays overcome some limitations of previously described assays but of course have some limitations themselves. The relatively low wavelength of 245 nm, at which the production of acetophenone is detected with the spectrophotometric assay, limits the amount of protein/crude extract that can be applied, which eventually results in a decreased sensitivity at higher enzyme loads due to an increased initial absorbance. Otherwise, this assay can be used very easily for the investigation of the amino acceptor specificity and both pH and temperature dependencies of amine transaminases. The conductometric assay is – by its very nature – limited to low-conducting buffers, a neutral pH and constant temperatures. In summary, the assays complement one another very well and the complete characterization of the most important enzyme properties can be accomplished quickly. Furthermore, we developed and applied a novel in silico search strategy for the identification of (R)-selective amine transaminases in sequence databases. Structural information of probably related proteins was used for rational protein design to predict key amino acid substitutions that indicate the desired activity. We subsequently searched protein databases for proteins already carrying these mutations instead of constructing the corresponding mutants in the laboratory. This methodology exploits the fact that naturally evolved proteins have undergone selection over millions of years, which has resulted in highly optimized catalysts. Using this in silico approach, we have discovered 17 (R)-selective amine transaminases. In theory, this strategy can be applied to other enzyme classes and fold types as well and for this reason constitutes a new concept for the identification of desired enzymes. Finally, we applied the seven most promising candidates of the identified proteins to asymmetric synthesis of various optical pure amines with (R)-configuration starting from the corresponding ketones. We used a lactate dehydrogenase/glucose dehydrogenase system for the necessary shift of the thermodynamic equilibrium. For all ketones at least one enzyme was found that allowed complete conversion to the corresponding chiral amine with excellent optical purities >99% ee. Bearing in mind that until last year there was only one (R)-selective amine transaminase commercially available and two microorganisms with the corresponding activity described, the identification of numerous enzymes is a breakthrough in asymmetric synthesis of chiral amines.
Die Ziele der vorliegenden Arbeit ergaben sich aus zwei Arbeitsschwerpunkten - dem Nachweis einer neuartigen prokaryotischen Phenoloxidase bei dem Bakterienisolat Azotobacter chroococcum SBUG 1484 und der Durchführung Phenoloxidase-katalysierter Biotransformationsreaktionen zur Derivatisierung von ortho- bzw. para-dihydroxylierten Verbindungen. Der zunächst unbekannte, eine neue Phenoloxidase bildende, Bakterienstamm sollte mittels morphologischer und physiologischer Tests sowie 16S-rDNA-Analysen einer Art zugeordnet werden. Da die Expression der Phenoloxidase nur unter bestimmten Bedingungen auftrat sollten die in Abhängigkeit von verschiedenen Kultivierungsparametern zahlreich auftretenden Zelldifferenzierungsprozesse des Stammes untersucht und eine standardisierte Kultivierungsmethode zur Erzielung hoher Phenoloxidase-Aktivitäten entwickelt werden. Die Untersuchung wesentlicher Eigenschaften der neubeschriebenen Phenoloxidase war für eine Zuordnung in die Gruppe der Multikupfer-Oxidasen und eine Prüfung der Eignung des Enzyms für biotechnologische Anwendungen eine unbedingte Voraussetzung. In Phenoloxidase-katalysierten Reaktionen sollte die Aminierung von einfach alkylsubstituierten Brenzkatechinen und Hydrochinonen sowie mehrfach-substituierten ein- bzw. zweikernigen dihydroxylierten Aromaten mit aliphatischen sowie alicyclischen Amindonoren untersucht werden. Im Mittelpunkt der Betrachtungen standen dabei die Aufklärung von Reaktionsmechanismen bei homo- und heteromolekularen Kopplungsreaktionen sowie die Prüfung des Einflusses verschiedener Reaktionsparameter (u.a. Hydroxylierungspositionen der Enzymsubstrate, Substituenten, Eduktkonzentrationen, Katalysatoren, pH-Werte der Reaktionssysteme, Lösungsmittel) auf die Nebenreaktionen und Ausbeuten der anvisierten Zielverbindungen (sekundäre Amine). Eine strukturchemische Analyse der Syntheseprodukte war dazu unerlässlich.
In this thesis, all three BVMOs from Pseudomonas putida NCIMB10007, that were known to be responsible for the ability of this strain to degrade camphor since the 1950s were successfully made available as recombinant biocatalysts. While the genomic sequence of 2,5-DKCMO was available from the database, the genes encoding 3,6-DKCMO and OTEMO had to be identified using certain PCR-techniques first. All three enzymes were cloned into standard plasmids enabling convenient expression in E. coli facilitating the application of the enzymes in organic chemistry. Their synthetic potential was already reported during the 1990s, but at that time their efficient application was limited due to difficulties with respect to low production levels and insufficient purity and separation of enzyme fractions. These drawbacks are now overcome. Furthermore, biochemical characterization of the camphor-degrading BVMOs was performed including the substrate spectra of these enzymes. Thereby OTEMO turned out not only to have a broad substrate scope accepting mono- and bicyclic aliphatic and arylaliphatic ketones, but also to efficiently convert alpha/beta-unsaturated cycloalkanones due to the similarity of these compounds to OTEMOs natural substrate. Finally, the major limitation in the synthetic application of Type II BVMOs was addressed by searching a flavin-reductase suitable for coupling to these two-component oxygenases. Putative candidates from the respective P. putida strain were identified by the use of amino acid motifs conserved in other representatives of two-component systems. While these enzymes failed, flavin-reductase Fre from E. coli - that also contained the motifs - was shown to enhance the activity of the DKCMOs when applied as crude cell extract as well as pure enzyme. This finding represents a key step for future application of Type II BVMOs.
The focus of the first two articles was the engineering and application of enzymes for the conversion of the bio-based resources glycerol and its oxidation product glyceraldehyde for the production of the value added product glyceric acid. Article III focuses on the cloning, exploration and engineering of a polyol dehydrogenase, which later on was used as cofactor recycling system in order to produce ε-caprolactone from cyclohexanol as presented in arti-cle IV. The following paragraphs will give a short outline of each article. ARTICLE I: ASYMMETRIC SYNTHESIS OF D-GLYCERIC ACID BY AN ALDITOL OXIDASE AND DIRECTED EVOLUTION FOR ENHANCED OXIDATIVE ACTIVITY TOWARDS GLYCEROL. GERSTENBRUCH, S., WULF, H., MUßMANN, N., O’CONNELL, T., MAURER, K.-H. & BORNSCHEUER, U. T. (2012). Appl. Microbiol. Biotechnol. 96, 1243-1252. The alditol oxidase of Streptomyces coelicolor A3(2) (AldO) was used to catalyze the oxida-tion of glycerol to glyceraldehyde and glyceric acid. The enantioselectivity for the FAD-de-pendent glycerol oxidation was elucidated and different strategies were used to enhance the substrate specificity towards glycerol. Directed evolution by error-prone PCR led to an AldO double mutant with 1.5-fold improved activity for glycerol. Further improvement of activity was achieved by combination of mutations, leading to a quadruple mutant with 2.4-fold higher specific activity towards glycerol compared to the wild-type enzyme. In small-scale biotransformation concentrations up to 2.0 g•l-1 D-glyceric acid could be reached using whole cells. Investi¬gation of the effects of the introduced mutations led to a further identification of es¬sential amino acids with respect to enzyme functionality and structural stability. ARTICLE II: KINETIC RESOLUTION OF GLYCERALDEHYDE USING AN ALDEHYDE DEHYDROGENASE FROM DEINOCOCCUS GEOTHERMALIS DSM 11300 COMBINED WITH ELECTROCHEMICAL COFACTOR RECYCLING. WULF, H., PERZBORN, M., SIEVERS, G., SCHOLZ, F. & BORNSCHEUER, U. T. (2012). J. Mol. Catal. B Enzym. 74, 144-150. Two aldehyde dehydrogenases (ALDH) from Escherichia coli BL21 and Deinococcus geother-malis were cloned, characterized and evaluated according to their applicability for a bio-catalysis setup with electrolytic cofactor recycling. Both ALDHs turned out to have a sim¬ilar substrate scope and favor short to medium chain aldehydes and both oxidize glyceralde¬hyde to D-glyceric acid. The ALDH variant of D. geothermalis shows higher specific activity towards glyceraldehyde and has an elevated optimum temperature compared to the BL21 enzyme. Due to the higher specific activity of the ALDH of D. geothermalis, this enzyme was used to conduct a kinetic resolution of glyceraldehyde with electrolytic NAD+ recycling at a glassy carbon foam electrode with ABTS as redox mediator yielding in 1.8 g•l-1 glyceric acid. ARTICLE III: PROTEIN ENGINEERING OF A THERMOSTABLE POLYOL DEHYDROGENASE. WULF, H.*, MALLIN, H.*, BORNSCHEUER U.T. (2012). Enzyme Microb. Technol. 51, 217-224 (*equally contributed). The new enzyme polyol dehydrogenase PDH-11300 from D. geothermalis was extensively characterized regarding its temperature optimum and thermostability. A peptide stretch responsible for substrate recognition from the PDH-11300 was substituted by this particular stretch of a homolog enzyme, the galactitol dehydrogenase from Rhodobacter sphaeroides (PDH-158), resulting in a chimeric enzyme (PDH-loop). The substrate scopes were deter-mined and basically the chimeric enzyme represented the average of both wild-type en-zymes. A rather unexpected finding was the notably increased T5060, by 7°C to 55.3°C, and an increased specific activity against cyclohexanol. Finally, the cofactor specificity was suc¬cess-fully altered from NADH to NADPH by an Asp55Asn mutation, which is located at the NAD+ binding cleft, without influencing the catalytic properties of the dehydrogenase. ARTICLE IV: A SELF-SUFFICIENT BAEYER-VILLIGER BIOCATALYSIS SYSTEM FOR THE SYNTHESIS OF Ɛ-CAPROLACTONE FROM CYCLOHEXANOL. MALLIN, H. *, WULF, H. *, BORNSCHEUER U.T. (2013). Enzyme Microb. Technol., online, DOI: 10.1016/j.enzmictec.2013.01.007 (*equally contributed). The application of the engineered PDH-loopN mutant [1] (Article III) for the production of ε-caprolactone from cyclohexanol was investigated in a co-immobilization approach with the cyclohexanone monooxygenase from Acinetobacter calcoaceticus. Biotransformation with solubilized enzymes led to an isolated yield of 55% pure ε-caprolactone with no residual cy-clohexanol to be detected. During the immobilization experiments a higher enzyme ratio in favor of the CHMO led to higher reaction velocities. Similarly, the addition of soluble fresh CHMO during reuse of co-immobilization batches significantly increased the activity identi-fying the CHMO as the bottleneck in this reaction setup.
In this thesis several methods of protein engineering were applied to explore and increase enantioselectivity and thermostability of certain carboxylesterases and to better understand the relationship between sequence, structure and function. For example, we were able to confirm the observed conservation of motifs like GX/GGGX and GXSXG, which was reported earlier. Yet, even more details were revealed and some were designated in numbers. However, the numbers may vary when even more sequences will be available, but the trend should remain the same. The power of the ABHDB lies in the information available throughout the very diverse and quite large superfamily. Structural equal positions can be easily compared and analysed regarding mutations, correlated mutations, prevalence etc., and visualization is simplified through direct output with YASARA software. The ABHDB was the first structural alignment of such a large number of known enzymes of the alpha/beta-hydrolase fold superfamily. With methods of rational protein engineering we were able to show that there is little flexibility of the GGG(A)X motif for the eukaryotic enzyme PLE 1 and the natural motif appears to be a good solution for high activity and enantioselectivity of PLE 1 in the conversion of tertiary alcohol esters. In a focused directed evolution approach, we were able to identify variants of BsteE with moderate, but significantly increased enantioselectivity in the kinetic resolution of tetrahydrofuran-3-yl acetate, and hence, were able to proof that the concept of ‘small but smart’ libraries is an efficient way to find improved mutants, while the screening effort was reduced. Moreover, we were able to show that the domain exchange enhanced the thermostability of BsubE, while expression level and activity were maintained or increased, respectively. Despite the great achievements and possibilities at present, we are not yet in the position to directly modify the gene to alter the structure in a complete predictable fashion to improve functional properties as imagined by Ulmer (1983). Nevertheless, substantial changes can be targeted and as demonstrated in this work, several broadly applicable methods are at hand. Furthermore, bioinformatics tools play an essential role in planning of experiments, analysis and interpretation.
Within this thesis the protein engineering, immobilization and application of enzymes in organic synthesis were studied in order to enhance the productivity of diverse biotransformations. Article I is a review about Baeyer-Villiger monooxygenases (BVMO) and provides a detailed overview of the most recent advantages in the application of that enzyme class in biocatalysis. Protein engineering of a former uncharacterized polyol-dehydrogenase (PDH) identified in the mesothermophilic bacterium Deinococcus geothermalis 11300 is described in Article II. Article III covers the combination of one PDH mutant with a BVMO in a closed-loop cascade reaction, thus enabling direct oxidation of cyclohexanol to ε-caprolactone with an internal cofactor recycling of NADP(H). Article IV and Article V report a process optimization for transamination reactions due to a newly developed immobilization protocol for five (S)- and (R)-selective aminotransferases (ATA) on chitosan support. Furthermore, the immobilized ATAs were applied in asymmetric amine synthesis. In Article VI, an ATA immobilized on chitosan, an encapsulated BVMO whole cell catalyst and a commercially available immobilized lipase were applied in a traditional fixed-bed (FBR) or stirred-tank reactor (STR), and were compared to a novel reactor design (SpinChem, SCR) for heterogeneous biocatalysis.